Title: How to Remove Rivets to Replace a Broken Handle: A Step-by-Step Guide
Introduction:
Rivets are commonly used to assemble various parts together, including those found in furniture, tools, and machinery. When a handle breaks, replacing it often requires removing the old rivets and installing new ones. In this article, we’ll provide a step-by-step guide on how to remove rivets safely and effectively, allowing you to replace the broken handle with a new one.
Gather the necessary tools and materials:
Before starting the process, make sure you have the following:
- Rivet removal tool (available at most hardware stores or online)
- Safety glasses
- Gloves
- Needle-nose pliers
- Wire cutters or bolt cutters (if necessary)
- New rivets and handle
Step 1: Inspect the Rivets and Handle
Carefully inspect the broken handle and rivets to determine the type of rivets used and their condition. Check for any rust, corrosion, or damage that may affect the removal process.
Step 2: Apply Safety Precautions
Put on your safety glasses and gloves to protect yourself from potential flying debris and sharp edges.
Step 3: Remove Rivets
Use the rivet removal tool to remove the rivets. Here are the general steps:
- Position the tool on the rivet head and squeeze the handles to secure it.
- Apply gentle pressure to the tool and slowly start to rotate it clockwise. This will begin to loosen the rivet.
- Continue to rotate the tool until the rivet head starts to back out.
- Once the rivet head is removed, use needle-nose pliers to pull out the rivet shank.
Step 4: Remove Remaining Rivet Shank
If the rivet shank is stuck or broken, you may need to use wire cutters or bolt cutters to cut it off. Be careful not to damage surrounding material.
Step 5: Remove Handle
Gently pull out the broken handle from its mounting position. If it’s stuck, use a gentle rocking motion or a small amount of lubricant to help dislodge it.
Step 6: Install New Handle and Rivets
Install the new handle and attach it to the mounting position using the new rivets. Make sure they are securely fastened and tightened evenly.
Step 7: Test the Handle
Gently test the new handle to ensure it’s securely attached and functional.
Conclusion:
Removing rivets can be a challenging task, but with the right tools and techniques, it’s possible to replace a broken handle safely and effectively. Remember to take your time, apply safety precautions, and use the correct tools to avoid damaging surrounding material or injuring yourself. With practice and patience, you’ll be able to remove rivets like a pro and enjoy a functional and sturdy handle on your tool or equipment.
Stiff window and old handles led to breakage
Drill them out?
Drill baby drill
5mm hss drill bit
Update: sorry to diappoint, had to get a handyman to remove and replace. The apartment is rented and was renovated, and I didn’t want to invite landlord’s ire by breaking something that would take more to fix. The handyman spent nearly 30 min removing the broken handle, and some more fixing new one. The window surface was retiled and had very low clearance to allow new handle to turn fully to close. Cost me $60 for a job that appeared minor from the looks of it.