How to extend this linking shop light wire without a junction box

Extending a Linking Shop Light Wire without a Junction Box

Linking shop lights are a common installation in many workshops, garages, and industrial settings, providing bright and even lighting throughout the area. However, these lights often require extension to meet specific workplace needs or to ensure effective coverage of a larger space. When it comes to extending the wire of a linking shop light without a junction box, it can be a bit challenging. In this article, we’ll guide you through the process, providing a step-by-step approach to successfully extend your shop lighting wire without the need for a junction box.

Prerequisites

Before you begin, make sure you have the following:

1. A linking shop light setup with an existing wire (also known as a sensor wire).
2. An extension cable (available at most hardware stores or online).
3. A weather-resistant connector (such as a butt connector or a wire nut) to join the two wires.
4. Wire strippers or a wire stripper tool.
5. Flux (optional, but recommended for a secure connection).

Step 1: Prepare the Existing Wire

1. Locate the existing wire and identify the area where you want to make the extension. Cut the wire about 6-8 inches from the original end, leaving enough slack for the extension.
2. Use wire strippers or a wire stripper tool to remove the insulation from the cut end of the wire, exposing the inner conductors (usually copper or aluminum wire).

Step 2: Prepare the Extension Cable

1. Cut the extension cable to the desired length for your linking shop light extension.
2. Remove the insulation from one end of the extension cable, just like you did in Step 1.
3. If using a butt connector, attach it to the exposed end of the extension cable, making sure it’s securely tightened.

Step 3: Join the Wires

1. Take the exposed end of the existing wire and the exposed end of the extension cable, and pair them together (matching the same color and type of wire, e.g., copper to copper or aluminum to aluminum).
2. Use the wire nut or butt connector to join the two wires together, making sure they are securely attached and not loose.
3. If using flux, apply a small amount to the connection area to ensure a secure bond.

Step 4: Inspect and Secure the Connection

1. Inspect the connection to ensure it’s secure and not loose. Make sure the wire nut or butt connector is tightened firmly.
2. Use electrical tape (optional) to add an extra layer of insulation and protection to the connection.

Step 5: Test the Extension

1. Turn on the linking shop light to test the extension. Verify that the light is functioning properly and there are no issues with the connection.

Additional Tips and Considerations

• When extending a linking shop light wire without a junction box, it’s essential to ensure a secure and reliable connection to avoid any electrical shock or fire hazards.
• Always use the correct type of wire and connectors for your specific linking shop light setup.
• If you’re not comfortable with this process or unsure about any aspect, it’s recommended to consult a professional electrician for assistance.

By following these steps, you should be able to successfully extend your linking shop light wire without a junction box, providing a secure and reliable connection for your workshop or industrial area lighting needs.

How to extend this linking shop light wire without a junction box